Lube for life-Lube-for-Life Bearings | QC Industries

A North American company improves equipment reliability by switching lubricants and joining the Lube for Life program. A major pulp and paper mill located in Western Canada wanted to improve the average operating life of its electric motors operating in a harsh environment without incurring additional costs for equipment or manpower. For this application, the pulp and paper mill needed a ball bearing lubricant that could last the expected lifetime of their motors without the implementation of a cost prohibitive re-lubrication process. The end result was a cost-effective, simplified process that not only met, but exceeded their expectations. The recommendation made here with and the information set forth with respect to the performance or use of our products are believed, but not warranted to be accurate.

Overtime, lubed for life solid bearings deposit small amounts Lube for life a low-friction compound, usually based Donna klett PTFE Teflonwhich leaves a smoother, slick finish on the shaft. Hide comments. Metric Linear Bearings and 60 Case Shafting. Lige in Remember me. Note: if you proceed, you will no longer be following. Dave Humblet Sep 01,

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Lubrication is one of the most critical factors contributing to linear bearing life, and to achieve optimum performance users historically had to ensure that a lubrication routine was included in their operating and maintenance program, or implement an automated lubrication system.

In this application, the expected life will be approximately km. Despite its shorter travel distance over the course of its life, the machine tool bearing will likely carry a much heavier load, making its calculated bearing life significantly lower, since bearing life is dependent on the applied load divided by the rated load, raised to the power of three.

So the same bearing, used in different applications, can have a very different life expectancy. Image credit: Hiwin Technologies Corp. The test conditions used for determining the life span of a lubricated for life component vary widely among manufacturers—some test with no load, while others test with a small load applied.

There are two factors that contribute to extended lubrication intervals or lubricated for life operation. The first is the use of a ball chain aka ball cage or ball spacer inside the bearing block. This ensures that the individual balls get a constant supply of grease or oil, which reduces the amount of lubrication required. Ball chains or cages provide a lubrication pocket around each ball. Image credit: THK Co. The other, more significant factor that allows lifetime lubrication or maintenance-free operation of a linear bearing or ball screw is the use of a lubricator, typically added to one or both ends of the bearing block or ball nut.

Each manufacturer has a unique lubricator design. But they all work on a similar principle—continuous delivery of lubricant typically oil directly to the raceways. Regardless of design, lubrication units do add a small amount of length to the bearing block or ball nut, but typically not so much that design changes would be needed if the lubricator is added after the profiled rail or ball screw is already in service.

Lubrication units on one or both ends of the bearing provide lubrication directly to the raceways. Image credit: NSK Ltd. Reduced maintenance time, reduced lubrication consumption, and improved total cost of ownership are all benefits of lubricated for life components.

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A North American company improves equipment reliability by switching lubricants and joining the Lube for Life program. A major pulp and paper mill located in Western Canada wanted to improve the average operating life of its electric motors operating in a harsh environment without incurring additional costs for equipment or manpower.

For this application, the pulp and paper mill needed a ball bearing lubricant that could last the expected lifetime of their motors without the implementation of a cost prohibitive re-lubrication process. The end result was a cost-effective, simplified process that not only met, but exceeded their expectations. The recommendation made here with and the information set forth with respect to the performance or use of our products are believed, but not warranted to be accurate.

The products discussed are sold without warranty, as to fitness or performance, express or implied and upon condition that purchasers shall make their own test to determine suitability of such products for their particular purposes. Likewise, statements concerning the possible uses of our products are not intended as recommendations to use our products in the infringement of any patent. Log in Remember me. Lost your password? The Challenge For this application, the pulp and paper mill needed a ball bearing lubricant that could last the expected lifetime of their motors without the implementation of a cost prohibitive re-lubrication process.

Excellent film-forming viscosity also enables the electric motors to spin with less resistant friction, leading to less maintenance and fewer bearing replacements. Zayyan Chowdhury.